The Machine Design process required for conventional engines has evolved through time since early 20th century and is a streamlined process. The design variables which influence the makeup and performance of engines is widely studied and the design process is standardised as a sequential flow of with a number of design modules.

The RVCR concept is entirely new and the equivalent design modules are not available and this was overcome by gyatk, in-house, by devising new mathematical models in component cum mechanism design.

The design process is started from scratch with thermodynamic calculations followed by component geometry formulation, computer modelling of components, their assembly and kinematics, subsequently this resulted in manufacture, assembly and trials which completes R&D aspect of Product design and the gains are listed below.

This required a number of iterations to locate and solve the kinematics fine print of the RVCR mechanism. The unique gains here is that today gyatk has identified, classified and tabulated base design modules which integrate in to a streamlined design and manufacture system for fast turn around time of engine development and manufacture, for varied application.

The manufacturing and metal processing was carried out by network of Vendors for requisite operations and this out sourcing brought in the knowledge of manufacturing techniques, the machinery and tooling requirements and thence the basis for manufacturing cost optimisation.

The experience with component mating and assembly operations helped in minimising and standardising procedures involved and more importantly, it helped in shaping mechanised assembly ideas and combining components to reduce numbers and define better closure constraints of RVCR mechanism links. The whole process also helped optimise on standardised consumables for cost and also lead to base time motion optimisation equations.

The product development know-how encompasses various facets of engineering and each individual facet in itself is wholesome area of expertise. The adroitness in Integrating entire gamut of individual ‘engineering facet expertise’ is kernel to proficiency in the high end engineering forte of machine design. This capability of packaging and delivering complete commercial product manufacture know-how forms the core of the niche Commercial R&D business.

The machine design adeptness is based on dexterity with the facets constituting it and this strength leads to gyatk’s capability to cater to the market demands in machine design and its constituting segments exclusively and there is always the option of either undertaking the activity or consultancy for the activity. The list of individual segment R&D services is listed below and cumulatively it forms the machine design methodology.